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CAPABILITIES

Advanced Manufacturing Solution
for Custom Metal and Plastic Parts

Prototype to Production Engineering Review Metals + Plastics Global Delivery Support
Service Overview

Manufacturing services built around your requirements

Every custom part has different performance, material, tolerance, appearance, and production requirements. At Innova Forge, we support a wide range of manufacturing processes so customers can choose the most suitable solution for their product stage, application, and production volume.

From precision CNC machined components and rapid prototypes to molded plastic parts, sheet metal assemblies, and finished production parts, our team helps bridge the gap between design and manufacturing.

CAD and drawing review
Material guidance
Prototype-to-production support

CNC Machining

CNC machining is a versatile manufacturing process used to produce custom parts from solid blocks, bars, plates, or sheets of material. It is suitable for both metals and engineering plastics and supports prototypes, low-volume production, and precision components.

Custom metal and plastic parts Functional prototypes Housings, brackets, and mechanical parts

CNC Turning

CNC turning is used to manufacture cylindrical or round components by rotating material while cutting tools shape the part. It is commonly used for shafts, bushings, spacers, pins, fittings, threaded components, and other rotational parts.

Shafts, bushings, pins, and spacers Threaded components Round mechanical parts

CNC Milling

CNC milling is used to machine complex shapes, pockets, slots, holes, flat surfaces, profiles, and detailed features. It is one of the most common processes for producing custom components with precise geometry and functional requirements.

Housings and enclosures Brackets and fixtures Precision mechanical components

EDM

EDM machining is used for precision features, tooling components, complex internal shapes, tight corners, and materials or geometries that may be difficult to machine with conventional cutting methods.

Tooling components and mold inserts Complex cavities and internal features Hard-material machining support

Stereolithography (SLA)

SLA is commonly used for parts that require fine details, smooth surfaces, and strong visual quality. It is suitable for appearance models, design validation, fit checks, and prototype parts.

Visual prototypes Fit and form testing Presentation models

Selective Laser Sintering (SLS)

SLS is commonly used to produce durable plastic prototypes and functional parts without support structures. It is suitable for complex geometries and functional testing requirements.

Functional prototypes Complex plastic parts Low-volume production parts

Multi Jet Fusion (MJF)

MJF is used to produce strong, detailed plastic parts with consistent mechanical properties. It is often suitable for functional prototypes, low-volume production, and parts that require more strength.

End-use plastic parts Small production batches Mechanical test parts

Fused Deposition Modeling (FDM)

FDM is a cost-effective 3D printing process used for early-stage prototypes, concept models, fit checks, and simple functional parts. It is often selected when speed and affordability matter most.

Early-stage prototypes Concept models Design iteration samples

Insert Molding

Insert molding is a process where a pre-formed insert, such as metal hardware or another component, is placed into a mold and plastic is molded around it. This process can help combine multiple parts into one molded component.

Threaded inserts Metal-plastic components Assembly-ready molded parts

Overmolding

Overmolding is used to mold one material over another material or component. It is commonly used to improve grip, comfort, appearance, sealing, protection, or product functionality.

Soft-touch grips and handles Protective covers Multi-material components

Plastic Injection

Plastic injection molding is used to produce consistent plastic parts by injecting molten material into a custom mold. It is suitable for repeat production when part design, material, finish, and volume requirements are clearly defined.

Plastic housings and covers Product components Consumer and industrial parts

Liquid Silicone Rubber Molding

Liquid silicone rubber molding is used to produce flexible, durable, and elastic components. It is often selected for parts that require flexibility, sealing performance, soft-touch properties, or resistance to repeated use.

Seals and gaskets Flexible components Protective covers

Laser Cut

Laser cutting is used to cut flat sheet metal into accurate profiles, holes, slots, panels, brackets, and custom shapes. It is suitable for prototypes, low-volume parts, and production sheet metal components.

Flat profiles and mounting plates Brackets, panels, and covers Sheet metal components

Bending

Bending is used to form sheet metal into angles, flanges, brackets, enclosures, and structural shapes. It is commonly used after laser cutting to create finished sheet metal parts.

Brackets and covers Enclosures and frames Formed metal components

Custom Sheet Metal Fabrication

Custom sheet metal fabrication combines cutting, bending, forming, finishing, and assembly support to create complete sheet metal components. This process is suitable for customers who need parts made to specific drawings and finish requirements.

Custom enclosures Equipment panels Fabricated assemblies

Vacuum Casting

Vacuum casting is commonly used for producing small batches of plastic-like parts, appearance prototypes, and functional samples. It can be a practical option when customers need multiple prototype parts before investing in injection molding tooling.

Small-batch prototypes Appearance models Pre-production parts

Surface Finishes

Surface finishing can improve appearance, corrosion resistance, wear performance, surface protection, and product presentation. Finish selection depends on material, part geometry, application, and cosmetic requirements.

Anodizing, powder coating, plating Polishing, brushing, bead blasting Painting and machined finish

Parts on Demand

Parts on demand supports customers who need custom parts produced based on digital files, drawings, or repeat production requirements. This service is suitable for prototypes, replacement parts, low-volume production, and flexible manufacturing needs.

Custom replacement parts Low-volume batches Repeat production parts
How to Choose the Right Process

Select the manufacturing method that fits your part

The best manufacturing process depends on the part’s material, geometry, tolerance requirements, surface finish, production volume, and application.

01

CNC Machining

Best when you need precision, strength, tight features, or metal and engineering plastic parts without mold tooling.

02

3D Printing

Best for fast prototypes, design validation, concept models, or early-stage product testing.

03

Injection Molding

Best when the part design is finalized and repeat plastic production is required.

04

Sheet Metal

Best when your part is made from flat metal sheet and requires cutting, bending, forming, or finishing.

05

Vacuum Casting

Best when you need small batches of prototype or pre-production parts before committing to injection molding.

What We Need to Review Your Project

Information that helps us quote more accurately

To help us review your project and provide a more accurate quote, please include the items below whenever available.

Project Details

CAD files Technical drawings Material requirements Quantity Tolerance requirements Surface finish

Production Information

Application details Prototype or production stage Target lead time Inspection requirements Documentation needs Special notes
FAQs

Common questions about manufacturing capabilities

What manufacturing services does Innova Forge provide?

Innova Forge provides CNC machining, CNC milling, CNC turning, EDM machining, sheet metal fabrication, laser cutting, injection molding, mold making, 3D printing, surface finishing, and prototype-to-production support.

Can Innova Forge manufacture both metal and plastic parts?

Yes. Innova Forge supports custom metal and plastic parts using processes such as CNC machining, sheet metal fabrication, injection molding, 3D printing, and finishing.

Can I request help choosing the right process?

Yes. Customers can submit CAD files, drawings, material requirements, quantities, and application notes so the team can review suitable manufacturing options.

Does Innova Forge support prototypes and production?

Yes. Innova Forge supports early prototypes, functional samples, low-volume production, tooling, and scalable production programs.

What information should I include when requesting a quote?

Include CAD files, drawings, material, quantity, tolerance requirements, surface finish, application details, inspection requirements, and target lead time when available.

Ready to manufacture your custom part?

Upload your CAD file, drawing, or project requirements and our team will review suitable material, process, and production options.